ADVANTAGES

The Crystal® Technology, based on the Ready-to-Fill Closed Vial, enables safer and easier operations as it eliminates exposure to contamination and particles, and facilitates complete operations: from filling to the use by healthcare professionals.

 

The main advantages of the Crystal® Technology are:

  • Higher sterility assurance level and reduced particle contamination:

    • Vials and stoppers molded and directly closed in a ISO 5 clean room, followed by gamma irradiation for sterilization, ensure clean and sterile Ready-to-Fill Closed Vial;

    • Vial inside never exposed during the complete process as they remain closed, so each vial behave as an isolator;

    • Sterility assurance of the piercing area during storage maintained by the cap;

    • Meets latest authorities’ requirement for Good Manufacturing Practices.

  • Elimination of the most complex steps of glass vial filling to simplify operations:

    • No vial/stopper washing, no siliconization, no sterilization, no depyrogenization, no cooling tunnel where open vials are exposed.

    • No stoppering, easy high-speed capping

    • No need for water for injection on the filling line

    • Reduced QA/QC at validation and on regular basis

  •  Safer supply chain:

    • No spillage outside container during filling;

    • In line coding possible and ready for RFID identification and tracking;

    • Closed sterile container resistant to damages;

  • Closed Vial preferred by end-users:

    • Easy handling;

    • Facilitated piercing through large surface and no risk of needle bending;

    • Better collection of all injectable product;

    • Unbreakable vial.

  • Reduction of investment and operating expenses:

    • Reduced clean room space for the equipment (up to a factor three);

    • Residual volume in the vial reduced by stopper design can lead to lower overfill required;

    • Reduction of vial loss by breakage;

    • Less operators and less QA/QC work.